1) Small volume
2) Big transmission torque
3) High efficiency
4) Low consumption
|N( enter)||N(output)||Output Torque||Permitted axial thrust
of output shaft(KN)
ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050.1-1999, all CHINAMFG gearboxes are designed accordingly.
1. The material of gear is the high strength alloy steel, it is manufactured by carburizing, quenching (and other heat treatment), gringding process at last. The gear is in high precison ( 6 grade ) and high hardness ( reaches HRC54-62). Besides, it features low noise when operating.
2. It contains high bearing ability thrust, which is performed reliable and can withstand larger axial thrust.
3. All the items are treated by forced lubrication and cooling system except very few small specification products.
4. CHINAMFG series gearbox is adopted by six-side processing box. Its normal installation is horizontal, but can also be changed to vertical installation according to customer’s requirment.
5. Efficiency transmission, low noise, long operaton time.
Packing for screw and barrel
1) Wooden case package
2) Plastic film package
3) Suitable to transportation
Why choose us?
A> long time experience and history
B> long time nitriding treatment and heating treatment by itself
C>advanced Fanuk series CNC computer-controlled milling machines
D>depth hole drilling machine in 8meters length, which ensure the straigtnss of barrel inside.
E> CAD drawing confirmation before start making
F> Prompt after sale service
ZHangZhoug pinbo plastic machinery co.,ltd is located in HangZhou HangZhou city with brand of PYM(Former HangZhou yumin machine screw co.ltd since 1988). The company is specialized in making screw barrel, gearbox zlyj series, t die, filter and extruder machine. It has become one of the largest supplier of main parts in HangZhou city which
is the basement of plastic machines.
If there is any problem, you can contact with us at any time, we will reply you as soon as possible!
|Hardness:||Hardened Tooth Surface|
|Installation:||Torque Arm Type|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2023-09-14