China supplier Simotics S Synchronous Servo Geared Motor 1fk7 Compact Gearbox 1fk7032-2ak71-1. U0 gearbox assembly

Product Description

Technical Parameters:
SIMOTICS S Synchronous servo geared motor 1FK7 Compact, 0.50 kW Naturally cooled Power connector rotatable Motor without holding brake Direct gearbox mountingSIMOTICS S Synchronous servo geared motor 1FK7 Compact, 0.50 kW Naturally cooled Power connector rotatable Motor without holding brake Direct gearbox mounting.
1FK7 motors are permanent magnet excited synchronous motors which are available in the versions Compact, High Dynamic and High Inertia. The self-cooled motors are characterized by superior overload capability, ruggedness and compactness. The connection via rotatable connectors and preassembled cables ensures a flexible, fast and safe connection to the converter.

The SIMOTICS S-1FK7 DYA G2 compact geared motor combines electrical and mechanical components in the smallest space possible. This mechatronic unit consists of a permanent-magnet SIMOTICS S-1FK7 synchronous motor and a directly mounted single-stage planetary gearbox.

The SIMOTICS S-1FK7 DYA G2 compact geared motors with IP64 degree of protection are designed for operation without external cooling and the heat is therefore dissipated over the motor surface.

The integrated planetary gearboxes have high maximum torques and permit high radial and axial forces at the shaft extension.

 

Product name

SIMOTICS 1FK7-DYA G2 compact geared motor

Motor type

Permanent-magnet synchronous motor

Magnet material

Rare-earth magnetic material

Cooling

Natural cooling

Temperature monitoring

Pt1000 temperature sensor in the stator winding

Insulation of the stator winding in accordance with EN 60034-1 (IEC 60034-1)

Temperature class 155 (F) for winding temperature rise of ΔT = 100 K at an ambient temperature of 40 °C (104 °F)

Type of construction in accordance with EN 60034-7 (IEC 60034-7)

IM B5 (IM V1, IM V3)
IM B14

Degree of protection in accordance with EN 60034-5 (IEC 60034-5)

IP64

Shaft extension on the drive end in accordance with DIN 748-3 (IEC 60072-1)

With feather key

Shaft and flange accuracy in accordance with DIN 42955 (IEC 60072-1)1)

Tolerance N

Vibration severity in accordance with EN 60034-14 (IEC 60034-14)

Grade A
is maintained up to rated speed

Sound pressure level LpA (1 m) in accordance with EN ISO 1680, max.

 

Application:
Products are widely used in ceramic, glass, food, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working machine, environmental protection equipment, printing and packaging, pharmacy, and leather. 
 

FAQ

Q: What is your MOQ of this item?
A: 5PCS. For the first time cooperation, we accept trial sample order. 

Q: What’s your payment terms?
A: 30% of contract value as deposit via T/T, 70% balance before shipment via T/T or L/C at sight. 
 
Q: What’s the delivery time?
A: 30 days after deposit received.
 
Q: How long is your warranty?
A: 12 months from leave the port.

Office Block

Team

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Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

worm gearbox

How to Install and Align a Worm Reducer Properly

Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:

  1. Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
  2. Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
  3. Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
  4. Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
  5. Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
  6. Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
  7. Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
  8. Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
  9. Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.

It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.

worm gearbox

How to Calculate the Efficiency of a Worm Gearbox

Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:

  • Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
  • Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
  • Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%

For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.

It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.

worm gearbox

Advantages of Using a Worm Reducer in Mechanical Systems

Worm reducers offer several advantages that make them suitable for various mechanical systems:

  • High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
  • Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
  • Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
  • Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
  • High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
  • Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
  • Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.

Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.

China supplier Simotics S Synchronous Servo Geared Motor 1fk7 Compact Gearbox 1fk7032-2ak71-1. U0   gearbox assembly	China supplier Simotics S Synchronous Servo Geared Motor 1fk7 Compact Gearbox 1fk7032-2ak71-1. U0   gearbox assembly
editor by CX 2024-01-16

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worm reducers

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