stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Velocity Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Speed Reducer has been a foundation in food and beverage applications for decades. As a innovator in worm equipment technology, Ever-Power Gear continues to boost product functionality by developing innovative styles to meet more stringent demands and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior design, the stainless steel 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted surfaces designed to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted one, but purchasing a more corrosion resistant gearbox saves money and makes the most sense over time. Unmatched product functionality in extremely caustic washdown applications combined with first class customer service makes Ever-Power Gear your first choice for speed reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates practically all toned surfaces and prevents foreign matter accumulation or standing fluid
Elimination of most exposed hardware promotes smooth surfaces to optimize wash down effectiveness
Lubed for life with H1 rated meals grade lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to minimize ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional high pressure washdown seal available
Available in hollow and solid output shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are created with 304 stainless steel. All reducer surfaces are polished and curved to avoid organism growth on surfaces. SSHdR series Hollow Result Bore reducers can be found in speed ratios ranging from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-loaded with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as finished goods with hollow output bore sizes ranging from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP meals grade lubricant. STAINLESS bushing kits are sold separately to permit for a lot more mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type material covers supplied to fill up unused mounting slots
0-ring provided upon input flange to prevent moisture intrusion
Pre-filled with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer excellent corrosion protection. They are rust proof and able to withstand the harshest circumstances. The stainless steel housing, cover and external hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
Six sizes available with ratings to 17 HP.
Available in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with superior Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended existence through increased resistance to temperature, abrasion and chemicals.
O-ring on face of input flange provides a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, surface and polished to provide efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the best quality product.
Ultimate application versatility with all-angle installation provisions, the widest collection of accessory bases and flanges and the largest selection of stock reducer styles.
Mounting dimensions are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is built for DURABLE Washdown applications and is resistant to numerous forms of wear. This is what you would like to use for serious environmental conditions.
STAINLESS WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet up the HACCP and EHEDG rules, while your visitors vulue this a growing number of. The stainless worm gearbox drive system Ever-Power enables you to stay affordable but satisfy tcustomer demants.
The Ever-Power stainless worm gearbox types are created to meet the guidelines. As a result, they are resistant to a thorough cleaning regime, is constructed of hygienic components and so are also dead areas, and horizontal surfaces whenever you can, avoided. Of training course, the material of the products is stainless steel.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, food grade seals and hygienic design.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free housing, flange, and shafts are perfect for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to high temperature and pressure – No dependence on a surface breather
◦ Heat-treated metal worm shaft w/ ground thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Electric motor Inputs
◦ One year limited warranty
Ever-Power Stainless Steel S Series right-position worm reducer is ideal for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes standard given synthetic oil for lifetime lubrication and is made up of a stainless steel housing that is created for security in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox selection of high quality. The series originated specifically for the food industry and other industries where there are continuously stringent requirements for the resistance of the materials and the easy-to-clean style.
The gearboxes are made of a smooth stainless gear housing, they are life lubricated and will of course be given oil approved for the food industry. Oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial growth, the design is characterised by smooth machined areas without unnecessary flanges, recesses and installation holes. Additionally it is possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other modifications are performed on demand including such as for example stainless spindle gears.
In cases where you will want complete hygienic gear electric motor, we may offer the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This ensures that the products could be cleaned with water under pressure from all directions. To attain a standard protection of IP66 by assembly of gearboxes and motor, you must make use of a gasket of nitrile rubber for the joint. This implies that the gear motors are ideal for free mounting with out a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard supplied with a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts offered and can be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and have to speak to an Automation Specialist. Online selection and purchasing coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision motion gearboxes are created for sterile manufacturing conditions. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, perfect for food digesting and pharmaceutical applications. The product is designed and ranked to IP69k providing maximum safety against contaminant ingress as well as leak free operation.
Catalogued models of Ever-Power Gear’s well-known stainless 700 Series acceleration reducers are now available with standard 2-day delivery. Process improvements have yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless reducers, are made for maximum corrosion resistance and superior performance in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline is also available for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 models are NSF Certified and also have many maintenance-friendly features including electropolished exterior finish, sealed motor flange, and covered hardware. To prevent miniscule niches that can host microbial contamination, the nameplate has been laser marked to provide a smooth uninterrupted surface area. A large internal oil reservoir, filled with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for an array of operating temps and extended service lifestyle.
For further details concerning Stainless steel worm reducers, do not be reluctant to contact us