These provide torque multiplication and rate reduction for the procedure of primary movers in industrial machinery. Some have essential motors while others are provided with adapters for motors to become added.
From simple movement to durable applications, we’ve a speed reducer for you.
Whether your servo software is in industrial automation, robotics, CNC machinery or automated manufacturing, what you really need is a sophisticated, high-quality servo motor with the capacity of top energy efficiency and reliable performance. Leading semiconductor solutions from Infineon’s huge portfolio let you own it all: quality, cleverness, efficiency – and the purchase price you demand. Discover what your servo motor can achieve when you select servo drivers, microcontrollers and more from Infineon. See additional engine control applications within industrial automation.
A servo engine is made from a compatible electric motor coupled to a sensor that provides feedback about the position. Furthermore, it necessitates having a refined controller specifically designed for servo motor make use of. As a rotary actuator, it allows precise control of the positioning, velocity and acceleration. A unique feature of the servo motor is definitely that it consumes power while rotating to the required position and then rests upon arrival.
Servo-Worm Reducers were particularly developed for make use of with the most recent servo motors in applications that demand exact positioning and repeatability.
These reducers are suitable for applications in material managing, automation, machine tool, and robotics.
The light-weight modular aluminum housing design allows for easy machine integration, and excellent heat dissipation. A multitude of input flanges and couplings are available to permit easy mounting of almost any servo-motor and customized flanges can be accommodated. Result configurations with pinion, hollow bore, or solid shaft are available and can be configured for input with motor flange, totally free insight shaft, or both free input shaft and engine flange.
Our close partnerships with our installed customer bottom provided much insight to their evolving dependence on more high-precision right-angle gearing options.
These servo grade speed reducers are perfect for the most difficult of motion control applications. Each series includes a globoidal worm equipment mesh design in order to attain the torque handling capability and the best levels of precision our clients have come to anticipate from us. The input style of our EJ right-angle gearbox applies the same concept of motor modularity that is common across our High Precision item family, meaning our clients and distribution companions get the same degree of flexibility, product range, and overall availability that’s unparalleled within our industry.
This standard selection of Servo Reducers are ideal for use in applications that demand high performance, precise positioning and repeatability. They were specifically developed for use with state-of-the-art servo motor technology, providing limited integration of the electric motor to the unit. Angular backlash of significantly less than 1 arc-moments is provided standard.
They can be purchased in four sizes (50 mm to 100 mm center range) with input boosts to 5,000 rpm, reduction ratios from 4.75 to 52:1 and output torque capacities up to 1700Nm. A wide selection of engine couplings and installation flanges are for sale to assembly to virtually all servo motors, and the hollow bore output can be used to mount output shafts, pinion shafts, or other drive elements.
Common applications for these reducers include precision rotary axis drives, traveling gantries & columns, material handling axis drives, zero-backlash axis drives and digital line shafting. Industries offered include Material Handling, Automation, Aerospace, Machine Tool and Robotics.
Our range of worm gearboxes is particularly suitable for demanding stepper and servo engine applications.
The range covers:
torque ratings up to 4700Nm continuous
torque ratings up to 7800Nm peak (12,800Nm maximum emergency stop torque)
input speed 6000 maximum
backlash down to 0.5 arc-min
solid, hollow and robot flange result shaft options
We check the stator windings, replace bearings, repair the armature, turn and undercut the commutator, rewind the electric motor, dip and bake the windings and fully test all of the electro-mechanical properties of your servo motor.
Our electronic restoration laboratory performs repairs at component level (tachometer, encoder, resolver, hall effects or tachsyns). Feedback products are altered to the correct timing, waveform form, offset angle, and voltage level.
Our in-home machine shop can restoration or remanufacture damaged shafts, sleeve endbells, or restoration motor housings. Shafts are dynamically well balanced to mil specs to eliminate vibration.
State-of-the-art equipment allows us to precisely arranged encoder or feedback alignment and to run test the electric motor.
Designers generally change to gear reducers in servopositioning applications for just two reasons. First, many applications require less speed and more torque than economically available from a servo-motor by itself. A equipment reducer trades top-end speed, which may not be needed, for higher result torque. Servomotors typically run at 3,000 to 5,000 rpm although for small, high-power applications, some motors are wound to use at higher speeds.
Second, a servocontrolled program has optimized performance when load inertia and motor inertia are similar. Settling-time delays often result if load inertia is certainly high compared with motor-armature inertia. Gear reducers solve this universal problem, reducing reflected inertia (the load inertia noticed by the control program) by the sq . of the apparatus reduction ratio. For instance, a 5:1 reduction ratio offers a 25:1 decrease in the reflected load-inertia ratio, ensuring stable program procedure and optimal machine functionality.
When high performance is required, one great option is integral planetary gears, where the gear set is section of the actuator unit. In various other systems gears bolt to the engine and are not always planetary. An integrated servoactuator gives one of the highest power densities available in an electric-actuator system and is useful in applications that want high torque and/or power while minimizing weight and space. Regular uses include robotics, materials managing, packaging machinery, and process control.
Planetary gearheads have high torque ratings because several gears uniformly discuss the load. The mixing movement of the earth gears with the external ring equipment keeps all teeth well lubricated. A single drop of oil using one tooth evenly redistributes over the entire gear set, which is not the case for nonplanetary equipment reducers. Planetary reducers also provide low backlash, which can be important for positioning accuracy and servosystem stability.
An integrated planetary-geared servoactuator offers all of the benefits of standard servomotors and bolt-upon planetary gear-heads with several drawbacks. Add-on servogearheads use a collar clamp to add the pinion gear and motor shaft, which causes problems for a few users. The pinion gear may mount too far in or out and decrease the mesh with additional gears. It could be misaligned, which decreases gear-head existence. And incorrect fastener torque can result in failing under load. Geared servomotors without clamps get rid of these problems and raise the system stiffness. Integrated planetary-geared actuators can also reduce inertia through the elimination of unneeded components. This may improve functionality through lower RMS current and quicker setting times.
Fewer components also offer small packaging in comparison to bolt-on reducers. Bolt-on gear-heads regularly use right-position gears to reduce the distance a reducer extends beyond a machine. Right-angle gears, however, require yet another set of bevel gears to help make the switch. These gears boost the solution’s size, price, complexity, and total backlash since another mechanism is placed between the load and the engine. Use of beveled gears defeats the advantage of a planetary gearhead altogether.
Some planetary-geared servo-motors offer additional options. For example, oil-movement lubrication and cooling lets products operate continually at up to 3 x the nominal torque and power rating. Oil-cooling also keeps the actuator great in high-temperature environments. Additional options include explosionproof styles, alternative components and coatings, custom shafts, nonstandard engine voltages such as for example 24 or 48 Vdc, special feedback gadgets, and special electrical connectors to use with most amplifiers.
This standard range of Precision Planetary Reducers are perfect for use in applications that demand powerful, precise positioning and repeatability. These were specifically developed for use with state-of-the-art servo engine technology, providing tight integration of the engine to the unit. Design features include mounting any servo motors (IEC, NEMA, or personalized motors), standard low backlash, high torsional stiffness, 95 to 97% efficiency and calm running.
They can be purchased in nine sizes with decrease ratios from 3:1 to 600:1 and result torque capacities up to 16,227 lb.ft. The output can be provided with a good shaft or ISO 9409-1 flange, for installation to rotary or indexing tables, pinion gears, pulleys or other drive elements with no need for a coupling. For high precision applications, backlash levels down to 1 arc-minute can be found. Right-angle and insight shaft versions of the reducers are also available.
Normal applications for these reducers include precision rotary axis drives, traveling gantries & columns, material handling axis drives and electronic line shafting. Industries served include Material Managing, Automation, Aerospace, Machine Tool and Robotics.
The servo gearboxes PT complete the complete range of our servo gearboxes that consist of high-end planetary gearboxes, right angle gearboxes, hypoid gearboxes, cycloid gearboxes as well as various combinations thereof. All common servo motors could be quickly set up with all sizes of our gearboxes. Our PT servo planetary gearboxes assure high stiffness and dependable transmission through their unique design. All band gears, world gears and sun pinions are case – hardened and ground. This gives a superb transmission quality and permits precise positioning tasks.
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